Machine Tool Probes
Machine Tool Probes
Renishaw provides solutions for tool setting, broken tool detection, component set-up, in-cycle gauging and first-off component inspection, with automatic offset updates.
Inspection Probes
Benefits of using a Renishaw inspection probe
Set a workpiece prior to machining
Probing eliminates the need for expensive fixtures and manual setting with dial indicators. Probes are spindle-mounted on machining centers and turret-mounted on turning centers, giving the following benefits
- Reduced machine downtime
- Automatic fixture, job alignment and rotary axis set-up
- Manual setting errors eliminated
- Reduced scrap
- Increased productivity and batch-size flexibility
Inspect feature dimensions on-machine
Spindle and turret-mounted probes can also be used for in-cycle gauging and first-off inspection. Manual gauging relies on operator skill or the removal of parts to a CMM, which is not always practical. The benefits of inspection probing include
- In-cycle part measurement with automatic offset correction
- Increased confidence in unmanned machining
- Adaptive machining, providing process feedback to minimize variation
- First-off inspection with automatic offset update
- Reduced machine downtime awaiting first-off inspection results
Tool setting and broken tool detection
Benefits of automated tool setting
Using slip gauges and entering offset data manually takes time and is prone to operator error. Tool setting probes are easily installed on machining centers and CNC turning centers, allowing automated operation with the following benefits
- Significant time savings with reduced machine downtime
- Accurate tool length and diameter measurement
- Automatic tool offset calculation and correction
- Elimination of manual setting errors
- In-cycle tool breakage detection
- Reduced scrap